Structural design and analysis of the airframe of a hybrid-electric STOL light aircraft. Based on the STOLVOLT FIRESPIKE concept, my work included aerodynamic load analysis, wing structure development, and structural verification using finite element analysis.

The aircraft concept was developed as …

Exploring CFRP manufacturing processes using 3D-printed moulds — an approach that combines the design freedom of 3D printing with the mechanical properties of carbon fibre.

Process

Two different processes were explored: classic wet layup with a single-sided mould, and forged carbon — a compression …

Built during the design internship of my apprenticeship at Empa — and at the same time a first deep dive into professional CAD design with Catia.

Design

All components were modelled true-to-scale in CAD, forming the basis for a flyable frame for an FPV racing quadcopter. The frame parts were …